Introduction to the production process of Filter Cloth
In the past thirty years, Jiangsu Sudong Chemical Machinery Co., Ltd. has always regarded technology research and development as the core driving force for the development of the company. The company has a research and development team composed of industry experts, senior engineers and senior technicians. They keep up with the advanced technology trends at home and abroad and constantly explore the new boundaries of filter press technology. From traditional plate and frame filter presses to modern automatic plate filter presses, diaphragm filter presses, etc., Jiangsu Sudong Chemical Machinery Co., Ltd. continues to innovate and provide the market with a variety of high-efficiency, energy-saving and environmentally friendly filter press products. These products are widely used in chemical, pharmaceutical, food, metallurgy, environmental protection and other fields, and are well received by users. Filter Cloth is a type of product of our company. The following will introduce its production process in detail.
2. Weaving is a key link in the production process of Filter Cloth. At Jiangsu Sudong Chemical Machinery Co., Ltd., we have advanced weaving equipment and a professional technical team. We can flexibly adjust the weaving process parameters according to the filter cloths of different specifications and requirements to ensure that the woven filter cloths have uniform density, good air permeability and excellent filtering performance. During the weaving process, we pay attention to the control of every detail. From fiber pretreatment, warping, reeding to weaving and winding, every link is strictly operated in accordance with the process requirements. By carefully controlling the interweaving density and tension of the warp and weft yarns, we make the filter cloth have good flexibility and wear resistance while maintaining sufficient strength. In addition, we also use advanced computer control systems to monitor and adjust the weaving process in real time to ensure the stability and consistency of product quality.
3. After weaving, Filter Cloth needs to go through a series of post-processing processes to become the final product. At Jiangsu Sudong Chemical Machinery Co., Ltd., we use a variety of post-processing technologies to process the filter cloth to improve its performance and meet the special needs of customers. Gluing treatment is a common post-treatment process. By soaking the filter cloth in a specific adhesive and drying and curing it, a uniform coating can be formed on the surface of the filter cloth. This coating enhances the wear resistance and corrosion resistance of the filter cloth, and also improves its filtration efficiency and interception capacity. In addition, we can adjust the type and concentration of the adhesive and the curing process parameters according to customer requirements to achieve the best treatment effect. In addition to glue treatment, we also provide a variety of other post-treatment services such as calendering, heat setting, antistatic treatment, etc. These post-treatment processes can further improve the performance indicators of the filter cloth and expand its application range. For example, calendering can make the filter cloth surface smoother and flatter, reducing filter cake residue; heat setting treatment can improve the dimensional stability and heat resistance of the filter cloth; and antistatic treatment can effectively prevent the filter cloth from malfunctioning and safety hazards caused by static electricity accumulation during use.
Throughout the production process of Filter Cloth, Jiangsu Sudong Chemical Machinery Co., Ltd. always adheres to the principle of "quality first". We have established a complete quality management system and testing mechanism, and strictly control each link such as raw material entry, production process control, and finished product inspection. We have carried out strict testing and evaluation on various indicators from fiber content, breaking strength, air permeability to wear resistance, corrosion resistance, antistatic properties, etc. to ensure that each batch of filter cloth meets national and industry standards and customer requirements. We also focus on process control, and conduct real-time monitoring and adjustment of each link in the production process through regular inspections, sampling inspections, etc. to ensure the stability and reliability of the production process, thereby further improving product quality and customer satisfaction.